Machine Shop 4

Project - Rough Turning Roll Ends (Return to Projects)

 

Name: _________________________                      Date _________________________

 

 


                Part # 6G

                Part Desc: Roll Ends

                Quantity Reqd: 2

 


PLEASE HAVE INSTRUCTOR INITIAL AND DATE AFTER REQUIRED OPERATIONS

 

                                                                                                          Instructor

Step #              Location                      Description                             Initials                   Date       

 

 


    10                        Instructor                              Secure stock from Instructor

 

    20                        Lathe                                      Face one end to clean up

                                                                                center drill #4 center drill

 

    30                        Bench                                     Layout overall length

 

    40                        Lathe                                      Face to overall length

                                                                                & center drill

                                                                               

    50                        Lathe                                      Chuck ¾ inch leaving

                                                                                room to turn the 1.600

                                                                                diameter. Use Tailstock

                                                                                to make the set up rigid.

 

    60                        Bench                                     Determine the following cutting conditions for

                                                                                rough turning using the Machinerys’ Handbook

                                                                                and the Carbide Turning Calculator.

 


Cutting speed=

 

 


RPM =

 

 


Brinell Hardness (HB) =

 

 

 


Depth of cut =

                                                                                                       

 


Feed rate=

 

 


Horsepower at spindle =

                                                                                                        Instructors

                                                                                                        Initials                   Date

 

 

 

 


Name: _________________________                      Date _________________________

 

 


                Part # 6G

                Part Desc: Roll Ends

                Quantity Reqd: 2

 


PLEASE HAVE INSTRUCTOR INITIAL AND DATE AFTER REQUIRED OPERATIONS

 

                                                                                                          Instructor

Step #              Location                      Description                             Initials                   Date       

 

 


    70                        Lathe                                      Turn the 1.600 Diam.

 

    80                        Lathe                                      Turn the 1.100 Diam.

 

    90                        Lathe                                      Drill the .25 hole through.

 

  100                        Lathe                                      Break all sharp edges.

 

  110                        Lathe                                      Turn the part around. Chuck

                                                                                on the 1.100 turned diameter.

 

  120                        Lathe                                      Drill for the 1.75 diameter.

                                                                                Be careful you must leave the bore with

                                                                                A flat bottom .75 deep.

 

130                          Lathe                                      Using a carbide boring bar, bore the

                                                                                1.75 hole.

 

140                          Lathe                                      Turn the 2.3500 diameter. This diameter

                                                                                has a tolerance of  .001 .

 

150                          Lathe                                      Turn the chamfer.

 

160                          Lathe                                      Break all sharps.  

 

170                          Lathe                                      Repeat steps for Roll End #2

 


180                          Instructor                              Turn both parts in for grading